Innovative Design of Three-Axis Jig for Drilling Enhancement
DOI:
https://doi.org/10.58915/aset.v3i2.1437Abstract
Jigs and fixtures serve as industrial tools to achieve precise and standardized production of interchangeable parts, ensuring consistency and compatibility in manufacturing operations. This study observes the improvement of the design and function of the jig. The study aims to analyze product costs and determine maximum profits and return on investment. The original Plate Jig had two problems: the absence of a marking function and limitations in holding curved-sided workpieces. This study focuses on enhancing the drilling process by introducing a marking and ruler system and redesigning the locator. These improvements will increase efficiency and ease of use for operators. The raw material must undergo the drilling and heat, cutting, polishing, and CNC Milling process to produce this product. The method of creating a Staircase Locator by undergoing a CNC Milling process that is designed using the SURFCAM Software is discussed in this paper. After the cost analysis, the profits can earn in RM176.02, and the return of investment is 68.98%. By employing 3-axis jigs, the measurement process can be significantly expedited.
Keywords:
Jigs and fixtures, Innovative design, CNC Milling process, Three-Axis Jig, Drilling EnhancementReferences
Fiedler, F., Ehrenstein, J., Höltgen, C., Blondrath, A., Schäper, L., Göppert, A., & Schmitt, R. Jigs and fixtures in production: A systematic literature review. Journal of Manufacturing Systems, vol 72, (2024) pp. 373-405.
Venkataraman, K., & Venkataraman. Design of jigs, fixtures and press tools. Wiley.
Pandit, H., & Pandit, K. (2023). Advances in Jig Manufacturing: A Comprehensive Review of Techniques, Technologies, and Applications. International Journal of Engineering Research and Applications, vol 13, issue 1 (2015) pp. 1-10.
Vichare, P., Nassehi, A., & Newman, S. T. Unified representation of fixtures: clamping, locating and supporting elements in CNC manufacture. International Journal of Production Research, vol 49, issue 16 (2011) pp. 5017-5032.
Okpala, C. C., Igbokwe, N. C., & Nwankwo, C. O. The Evolution and Impact of Jigs and Fixtures in Modern Manufacturing. International Journal of Engineering Inventions, vol 13, issue 7 (2024) pp. 125-131.
Silva, F. J., Campilho, R. D. S. G., Sousa, V. F., Coelho, L. F., Ferreira, L. P., Pereira, M. T., & Matos, J. A New Concept of Jig Rotary Holder System for 3-Axis CNC Milling Machine Operated by the Main Machine Control. Journal of Testing and Evaluation, vol 50, issue 5 (2022) pp. 2295-2309.
Patil, M. M., & Kherde, N. P. Design and Development of Jig for Drilling of Circular Part Periphery. International Journal of Interdisciplinary Innovative Research & Development (IJIIRD), vol 3, issue 1 (2018) pp. 65-72.
Prajapati, R., Gandhi, M., Patel, P., & Modi, S. Fixture Modification of a 5-Axis CNC Machine (Makino). International Journal of Engineering and Advanced Technology (IJEAT), vol 7, issue 2 (2017) pp. 16-23.
Pachbhai, S. S., & Raut, L. P. A review on design of fixtures. International Journal of Engineering Research and General Science, vol 2, issue 2 (2014) pp. 126-146.
Liu, C. L. A systematic conceptual design of modular fixtures. The International Journal of Advanced Manufacturing Technology, vol 9, (1994) pp. 217-224.
Awang, R., Yusri, M. A. S. M., Mohamed, S. B., Yusof, N., & Ismail, N. A. Application of Modular Fixture Interface in CAD Software for Jigs and Fixtures Design Teaching Aids. Journal of Advanced Research in Applied Sciences and Engineering Technology, vol 29, issue 3 (2023) pp. 77-86.
Neumann, K. E. Adaptive In-Jig high load exechon machining technology & assembly, SAE Technical Paper, (2008), No. 2008-01-2308.
Mohammed, A. J., & Tariq, M. Design and Analysis of Drill Jig for a Shaft using ANSYS. Internations Journal of Scientific Engineering and Technology Research, vol 2, issue 18 (2013) pp. 2059-2066.
Rempel, D., Star, D., Barr, A., & Janowitz, I. Overhead drilling: Comparing three bases for aligning a drilling jig to vertical. Journal of safety research, vol 41, issue 3 (2010) pp. 247-251.
Ko, D. E. A Study on the Saving Method of Plate Jigs in Hull Block Butt Welding. In IOP Conference Series: Materials Science and Engineering, IOP Publishing, vol 269, issue 1 (2017) p. 012089.
Epelle, E. I., & Gerogiorgis, D. I. A review of technological advances and open challenges for oil and gas drilling systems engineering. AIChE Journal, vol 66, issue 4 (2020) p. e16842.
Brundage, M. P., Chang, Q., Zou, J., Li, Y., Arinez, J., & Xiao, G. Energy economics in the manufacturing industry: A return on investment strategy. Energy, vol 93, (2015) pp. 1426-1435.
Rosli, M. U., Jamalludin, M. R., Khor, C. Y., Ishak, M. I., Jahidi, H., Wasir, N. Y., ... & Ismail, R. I. Analytical hierarchy process for natural fiber composites automotive armrest thermoset matrix selection. In MATEC web of conferences. EDP Sciences, vol 97, (2017) p. 01039.
Luqman, M., Rosli, M. U., Khor, C. Y., Zambree, S., & Jahidi, H. Manufacturing process selection of composite bicycle’s crank arm using analytical hierarchy process (AHP). In IOP conference series: materials science and engineering, IOP Publishing, vol 318, issue 1 (2018) p. 012058.
Rosli, M. U., Ishak, M. I., Jamalludin, M. R., Khor, C. Y., Nawi, M. A. M., & Syafiq, A. M.. Simulation-based optimization of plastic injection molding parameter for aircraft part fabrication using response surface methodology (RSM). In IOP conference series: materials science and engineering, IOP Publishing, vol 551, issue 1 (2019) p. 012108.